Since its introduction in 2008, Rota’s exterior sensor know-how has revolutionised how place sensors are applied in hydraulic cylinders. Initially designed to propagate a magnetic subject by means of a carbon metal cylinder wall, this innovation enabled correct analogue or digital place reporting for cylinders the place conventional strategies corresponding to deep drilling have been both not potential or economically viable. With the newest developments, together with a discount in magnet dimension by as much as 88%, the brand new Elu Sequence affords even better potential for price financial savings and operational effectivity. This makes it a perfect answer for OEMs in industries like transportation and agricultural equipment.
The evolution of the Elu sensor
Rota’s preliminary design addressed the problem of integrating sensors into double-ended and long-stroke cylinders, the place conventional deep drilling may compromise the structural integrity of the cylinder or enhance prices. The El sequence enabled exterior sensor mounting, eliminating the necessity for inner modifications. This breakthrough opened alternatives for exact place monitoring in heavy-duty functions, corresponding to steering techniques in agricultural equipment or long-reach hydraulics in transportation autos.
With the newest Elu sequence, Rota has taken this idea even additional. By lowering the magnet dimension by as much as 88%, the brand new sensor permits for integration into even smaller cylinders with out altering the core dimensions – such because the pin-to-pin size – essential in lots of OEM designs. This flexibility allows seamless integration into current techniques, making it a plug-and-play answer for producers.
Value advantages
One of the vital vital cost-saving elements of the Elu sensor is the minimal machining required. Putting in the magnet includes milling a easy slot within the piston, at a value of roughly one euro per cylinder. That is drastically decrease than conventional strategies, corresponding to deep drilling, which not solely incurs larger prices but additionally compromises piston rod power.
In long-stroke cylinders, gun drilling is commonly essential to accommodate conventional inner sensors, a course of that may be prohibitively costly. By eliminating this requirement, the E Sequence offers an answer that cuts down on each time and prices, making it possible to implement place sensing even in long-stroke or double-ended cylinders.
The flexibility to pre-install magnets in cylinders and add sensors later, as wanted, creates a extremely versatile manufacturing course of. OEMs can standardise their cylinders throughout totally different fashions and resolve so as to add sensors solely when the appliance requires it. This “modular” method can result in vital stock price reductions, as the identical base cylinder can be utilized throughout varied configurations. Moreover, the smaller magnet dimension means the Elu sensor can match into most cylinder designs with out requiring modifications to the general dimensions, making it simpler for OEMs to combine the know-how with out re-engineering their techniques.
Better potential
In industries like transportation and agriculture, the place gear sturdiness and precision management are paramount, the Elu sequence affords essential benefits. As an illustration, in agricultural equipment, the place exact steering and hydraulic management are mandatory, the Elu sensor permits for real-time place monitoring of cylinders, enhancing operational effectivity and lowering put on and tear on equipment. Equally, in heavy-duty transport autos, the place hydraulic techniques are integral to lifting and loading mechanisms, the Elu sensor offers strong, dependable suggestions, enabling smoother operations and enhancing security.
The rugged design of the Elu sensor, coupled with its resistance to vibration and harsh situations, makes it excellent for outside and high-intensity functions the place downtime will be expensive. Moreover, the simply replaceable sensors imply much less downtime and decrease upkeep prices making certain larger productiveness for end-users.
With the brand new Elu sequence, Rota has not solely superior the know-how behind exterior sensors but additionally made it extra accessible and cost-effective for OEMs in transportation and agricultural equipment. The decreased magnet dimension, decrease machining prices, and modular integration potential provide a transparent path to enhancing operational effectivity and decreasing total manufacturing prices. Because the demand for smarter, extra environment friendly equipment grows, the Elu sequence sensor positions itself as a vital innovation that may assist producers keep aggressive whereas assembly the wants of more and more refined functions.
Rota will likely be exhibiting at EIMA Worldwide 2024 – Corridor 15 Stand D/10
